A lot of today's dust and fume are hazardous to our health if inhaled. Over exposure can lead to long term and also serious medical problems such as occupational asthma or other effects like:
When working with a laser on different materials fumes arise. These are known as Laser Generated Air Contaminants (LGAC).
- Small particles, almost all are respirable. (Particles are mainly below 1 µm in diameter).
- Particulate that may cause allergic, carcinogenic or toxic effects, e.g. chrome and nickel from stainless steel.
- Problems are usually associated with plastics that give off VOC.
- Most of these have Workplace Exposure Limits according to COSHH (control of substances hazardous to health).
The basic idea of the transition to lead-free soldering is to reduce strain on the environment. For the operator the hand soldering process got more dangerous. The lead in the solder wire is gone, but to get the solder wire to moisten, more flux is added in the lead-free solder wire.
The temperature that is needed to create a solder joint of good quality using lead-free solder, will cause a stronger reaction within the flux and a bigger amount of particles will be created in the solder smoke. Lead-free soldering gives up to 250 % more particles in the size 0.5-1.0 micron, which is the particle size that is most dangerous to inhale. In addition to particles, solder smoke can contain isocyanates, aldehydes and other unhealthy substances.
Lead free soldering cause up to 250 % more particles in the breathing zone. 20 million particles 0,3 - 1,0 microns/cubic foot or about 700 million particles/cubic meter.
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- Early indication and common in electronic industry.
- Occupational Asthma or make existing asthmatic condition worse
- Irritation to the eyes and upper respiratory tract
Early symptoms are:

Soldering with lead-free solder wire and a spot suction placed near the source. 90 minutes later the net, mounted in the nozzle, was totally clogged up.
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- Chronicle damage on the nervous system, which can reduce the concentration and memory, give personality changes and permanent tiredness
- Reduced sensibility
- Restless legs and arms
- At prolonged and repeated contact with for example organic solvents, the skin will be irritated and dried up. This can give rise to non-allergic eczema.
- Skin irritation
- Skin drying
- Allergic contact eczema
- Inhalation– and asthmatic problems from dusts and solvents
Contains isocyanates. When heating polyurethane glues it will create isocyanates and that can cause:
The basic materials for these glues are mostly acrylate-, metha acrylate- or cyano acrylate esters.
Residue product: Oxime, alcohol (alcoxy “methanol”, methoxy) or acetone